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Column Attachment
Tool-set for CCGA
 
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Tool-Set for Attachment of Solder Columns

Place in Oven

PDF Drawing


Exploded View
What is it.
A tool-set for attachment of solder columns for your specific CCGA device. Designed for ceramic Land Grid Array (LGA) substrates. Also reworks plastic BGA into column grid arrays. Expandable to your needs. The basic tool-set includes a bottom graphite to hold the LGA substrate, a mating top graphite to align Flip-PackTM cassettes pre-loaded with columns and a solder paste stencil. Use a pallet to hold the bottom graphite during solder paste stencil printing. Buy interchangeable parts to make your own system. An entry level tool-set can process volumes up to 500 CGA packages per month. Just add more bottom graphite bases and top graphite arrays to increase throughput to 10,000 packages per month. Tooling change-over for a new CGA device is quick. Simple column attachment process steps using new Flip-PackTM

Features:
  • Custom fabricated to match LGA dimensions from 8x8mm to 45x45mm
  • Graphite Tool-set includes: Bottom graphite, top graphite and positioning pegs
  • Solder Columns: Sold separately.
  • Pin-Pack® pre-loaded cassettes with columns - Sold separately
  • Solder Paste Stencil: Make your own stencil with a gerber file provided by TopLine
  • Pallets: Make your own pallet/fixture with a gerber file provided by TopLine
  • Sn63/Pb37 Solder Paste: Kester EP256 or select your own ROL0 paste.
  • Stencil Printer: Use your own solder paste stencil printer.
  • See TopLine's R&D manual benchtop C7-PRINTER.
  • Reflow oven: Use your own vapor phase reflow oven or 12-zone convection oven.
  • C7-GRAPHITE SET
    Complete Top and bottom set for your specific CGA
    DWG Number Model Number Column
    Type
    Substrate
    X/Y Size
    Thickness Substrate
    Material
    Matrix
    Row x Col
    Pitch Column
    ØDia
    Device Type Solidworks
    360°Model
    784060 C7-GRAPHITE-168-M
    Micro-Coil
    Micro-Coil 36x41mm
    Perimeter-Row
    2.84mm Ceramic 40x44 0.8mm Ø0.40mm
    (16 mil)
    CIS2521F
    LCC168
    360° Model
    722782 C7-GRAPHITE-337-A Pb80/Sn20 35x35mm
    Perimeter-Row
    3.1mm Ceramic 27x27 1.27mm Ø0.51mm
    (20 mil)
    CG337
    ASIC SideCar
    360° Model
    712450 C7-GRAPHITE-420-A Pb80/Sn20
    Pb90/Sn10
    25x25mm
    6-Row
    3.1mm Ceramic 24x24 1.0mm Ø0.38mm
    (15 mil)
    CG420 360° Model
    722280 C7-GRAPHITE-472-A Pb80/Sn20
    Pb90/Sn10
    29x29mm 3.5mm Ceramic 22x22 1.27mm Ø0.51mm
    (20 mil)
    CG472
    Atmel
    712280 C7-GRAPHITE-483-A Pb80/Sn20
    Pb90/Sn10
    23x23mm 3.2mm Ceramic 22x22 1.0mm Ø0.51mm
    (20 mil)
    CG483/CG484
    Microsemi
    360° Model
    712270 C7-GRAPHITE-483-M
    Micro-coil
    Micro-Coil 23x23mm 3.2mm Ceramic 22x22 1.0mm Ø0.51mm
    (20 mil)
    CG483/CG484
    Microsemi
    722590 C7-GRAPHITE-624-A Pb80/Sn20
    Pb90/Sn10
    32.5x32.5mm 2.8mm Ceramic 25x25 1.27mm Ø0.51mm
    (20 mil)
    CG624
    Microsemi
    360° Model
    722580
    722570
    C7-GRAPHITE-624-M
    Micro-coil
    Micro-Coil 32.5x32.5mm 2.8mm Ceramic 25x25 1.27mm Ø0.50mm
    (20 mil)
    CG624
    Microsemi
    722681 C7-GRAPHITE-672-RU Pb80/Sn20 35x35mm 5.0mm Ceramic 26x26 1.27mm Ø0.51mm
    (20 mil)
    Under
    Development
    722780 C7-GRAPHITE-717-A Pb80/Sn20
    Pb90/Sn10
    35x35mm 3.1mm Ceramic 27x27 1.27mm Ø0.51mm
    (20 mil)
    CG717 360° Model
    722770 C7-GRAPHITE-717-M
    Micro-coil
    Micro-Coil 35x35mm 3.1mm Ceramic 27x27 1.27mm Ø0.51mm
    (20 mil)
    CG717 360° Model
    793383 C7-GRAPHITE-771-A Pb80/Sn20
    Pb90/Sn10
    37.5x37.5mm 4.0mm Plastic 30x33 1.17/1.09mm Ø0.51mm
    (20 mil)
    WCGA771 360° Model
    713050 C7-GRAPHITE-896-FC Pb80/Sn20
    Pb90/Sn10
    31x31mm - Plastic 30x30 1.0mm Ø0.38mm
    (15 mil)
    FC896/FCG896
    Microsemi
    713080 C7-GRAPHITE-896-A Pb80/Sn20
    Pb90/Sn10
    31x31mm 3.9mm Ceramic 30x30 1.0mm Ø0.51mm
    (20 mil)
    CG898
    713484 C7-GRAPHITE-1140-A Pb80/Sn20
    Pb90/Sn10
    35x35mm 5.9mm
    CF
    Heat Sink
    Ceramic 34x34 1.0mm Ø0.51mm
    (20 mil)
    CN1144
    CF1144
    713482 C7-GRAPHITE-1144-A Pb80/Sn20
    Pb90/Sn10
    35x35mm 5.9mm
    CF
    Heat Sink
    Ceramic 34x34 1.0mm Ø0.51mm
    (20 mil)
    CN1144
    CF1144
    713453 C7-GRAPHITE-1148-FF Pb80/Sn20
    Pb90/Sn10
    35x35mm 2.6mm Plastic 34x34 1.0mm Ø0.38mm
    (15 mil)
    FF1148
    FFG1148
    Xilinx
    713480 C7-GRAPHITE-1152-A Pb80/Sn20
    Pb90/Sn10
    35x35mm 3.2mm Ceramic 34x34 1.0mm Ø0.51mm
    (20 mil)
    CG1152
    Microsemi
    360° Model
    713451 C7-GRAPHITE-1152-B Pb80/Sn20
    Pb90/Sn10
    35x35mm 2.1mm Plastic 34x34 1.0mm Ø0.38mm
    (15 mil)
    Igloo2
    Microsemi
    FC1152
    FCG1152
    360° Model
    713452 C7-GRAPHITE-1152-C Pb80/Sn20
    Pb90/Sn10
    35x35mm 2.6mm Plastic 34x34 1.0mm Ø0.38mm
    (15 mil)
    Pin-Pack 2.0
    Virtex4
    Xilinx
    FF1152
    FFG1152
    360° Model
    713440 C7-GRAPHITE-1152-D Pb80/Sn20
    Pb90/Sn10
    35x35mm 2.6mm
    Dome
    Heat Sink
    Plastic 34x34 1.0mm Ø0.30mm
    (12 mil)
    Flip-Pack 2.0
    Virtex4
    Xilinx
    FF1152
    FFG1152
    360° Model
    713441 C7-GRAPHITE-1152-E Pb80/Sn20
    Pb90/Sn10
    35x35mm 2.6mm
    Dome
    Heat Sink
    Plastic 34x34 1.0mm Ø0.30mm
    (12 mil)
    Flip-Pack 2.33
    Virtex4
    Xilinx
    FF1152
    FFG1152
    360° Model
    713470 C7-GRAPHITE-1152-M
    Micro-coil
    Micro-Coil 35x35mm 3.2mm Ceramic 34x34 1.0mm Ø0.50mm
    (20 mil)
    CG1152
    Microsemi
    713460 C7-GRAPHITE-1152-MC
    Micro-coil
    Micro-Coil 35x35mm 2.1mm Plastic 34x34 1.0mm Ø0.40mm
    (16 mil)
    Igloo2
    Microsemi
    FC1152
    FCG1152
    360° Model
    713461 C7-GRAPHITE-1152-MX
    Micro-coil
    Micro-Coil 35x35mm 2.6mm Plastic 34x34 1.0mm Ø0.40mm
    (16 mil)
    Virtex4
    Xilinx
    FF1152
    FFG1152
    360° Model
    713680 C7-GRAPHITE-1272-A Pb80/Sn20
    Pb90/Sn10
    37.5x37.5mm 3.3mm Ceramic 36x36 1.0mm Ø0.51mm
    (20 mil)
    CG1272
    Microsemi
    713670 C7-GRAPHITE-1272-M
    Micro-coil
    Micro-Coil 37.5x37.5mm 3.3mm Ceramic 36x36 1.0mm Ø0.51mm
    (20 mil)
    CG1272
    Microsemi
    713682 C7-GRAPHITE-1272-C Pb80/Sn20 48x48mm 3.88mm Ceramic 36x36 1.0mm Ø0.51mm
    (20 mil)
    Microsemi
    Adapter
    SK-RT4K
    CG1272-KITBTM
    713650 C7-GRAPHITE-1295-A Pb80/Sn20
    Pb90/Sn10
    37.5x37.5mm 2.75mm
    Dome
    Heat Sink
    Plastic 36x36 1.0mm Ø0.38mm
    (15 mil)
    Freescale
    FF1295
    360° Model
    713651 C7-GRAPHITE-1295-B Pb80/Sn20
    Pb90/Sn10
    37.5x37.5mm 2.75mm
    Dome
    Head Sink
    Plastic 36x36 1.0mm Ø0.30mm
    (12 mil)
    Freescale
    FF1295
    360° Model
    714180 C7-GRAPHITE-1657-A Pb80/Sn20
    Pb90/Sn10
    42.5x42.5mm 2.54mm
    Without
    Heat Sink
    Ceramic 41x41 1.0mm Ø0.51mm
    (20 mil)
    CGA1657 360° Model
    714251 C7-GRAPHITE-1738-A Pb80/Sn20
    Pb90/Sn10
    42.5x42.5mm 2.65mm
    Flat Heat Sink
    Plastic 42x42 1.0mm Ø0.38mm
    (15 mil)
    Xilinx
    EF1738
    Flat Lid
    360° Model
    714261 C7-GRAPHITE-1738-M Micro-Coil 42.5x42.5mm 2.65mm
    Flat
    Heat Sink
    Plastic 42x42 1.0mm Ø0.40mm
    (16 mil)
    Xilinx
    EF1738
    Flat Lid
    360° Model
    724481 C7-GRAPHITE-1751-RU Pb80/Sn20 57x57mm
    4.1mm Ceramic 44x44
    15-Row
    1.27mm Ø0.51mm
    (20 mil)
    Under
    Development
    714280 C7-GRAPHITE-1752-A Pb80/Sn20
    Pb90/Sn10
    45x45mm
    4.1mm
    Without
    Heat Sink
    Ceramic 42x42 1.0mm Ø0.51mm
    (20 mil)
    LGA1752
    Without HS
    360° Model
    714281 C7-GRAPHITE-1752-CN Pb80/Sn20
    Pb90/Sn10
    45x45mm 6.0mm
    CN
    Heat Sink
    Ceramic 42x42 1.0mm Ø0.51mm
    (20 mil)
    CN1752 360° Model
    714282 C7-GRAPHITE-1752-CF Pb80/Sn20
    Pb90/Sn10
    45x45mm 7.0mm
    CF
    Heat Sink
    Ceramic 42x42 1.0mm Ø0.51mm
    (20 mil)
    CF1752 360° Model
    714270 C7-GRAPHITE-1752-M
    Micro-coil
    Micro-Coil
    Spring
    45x45mm 4.1mm
    Without
    Heat Sink
    Ceramic 42x42 1.0mm Ø0.51mm
    (20 mil)
    CLGA1752 360° Model
    714271 C7-GRAPHITE-1752-CN-M
    Micro-coil
    Micro-Coil
    Spring
    45x45mm 6.0mm
    CN
    Heat Sink
    Ceramic 42x42 1.0mm Ø0.51mm
    (20 mil)
    CN1752 360° Model
    714284 C7-GRAPHITE-1752-G28 Pb80/Sn20
    Pb90/Sn10
    42.5x42.5mm 2.88mm
    Dome
    Heat Sink
    Plastic
    BGA
    42x42 1.0mm Ø0.51mm
    (20 mil)
    LGA1752-G28
    714272 C7-GRAPHITE-1752-G28M
    Micro-Coil Spring
    Micro-Coil
    Spring
    42.5x42.5mm 2.88mm
    Dome
    Heat Sink
    Plastic
    BGA
    42x42 1.0mm Ø0.51mm
    (20 mil)
    LGA1752-G28
    Note 1: Drawing Number System. 1st digit= 7 • 2nd digit=Pitch (1=1.0mm, 2=1.27mm) • 3rd/4th digit=Matrix • 5th digit=Column ØDia • 6th digit=Version
    Note 2: Model Number System. C7-GRAPHITE SET • 1234 = Nbr. Columns • A = Rev/Version
    Note 3: Consult with TopLine for recommended C7-GRAPHITE SET.
     
     
     
     
     

    About Optic Alignment Tool
    Precision tool-set for optically aligning pads on LGA grid array packages. Simple to use. Place reticle frame over the base graphite. Adjust the LGA package X , Y and Theta so that the pads on the LGA optically center between the grid lines on the reticle. Quick and accurate method to confirm that the pads on the LGA are in alignment before applying solder paste or attaching columns to the LGA.

    Features:
  • LGA Size: Up to 45x45mm
  • Pitch: 1.0mm and 1.27mm
  • Underside Recess: 0.8mm (30mil)
  • Place over the base Graphite Tool
  • Set Includes frame and precision reticle
  •  
     
     
     

    Flip-PackTM
    Cassette carrier loaded with solder columns or micro-coil springs
    New Flip-PackTM Patent Pending and
    Pin-Pack®  U.S. Patent No. 9,108,262


    Cassette carrier is pre-loaded with solder columns. Matches the pitch and matrix of the substrate's array. Columns are held in place by top and bottom covers. The columns gently glide into the graphite fixture by the force of gravity after removing the cover and flipping upside down.

  • With Pb80/Sn20 Cu ribbon columns.
  • With Pb90/Sn10 bare columns.
  • With Micro-coil springs.

  • Exploded View Flip-Pack System

  • Section View Flip-Pack Detail

  • Process Steps Flip-Pack (PDF)



  • Features
  • OD Size: 2.0" (50.8mm) SQ.
  • Columns: up to 1752
  • Select Column type, ØDia, length and alloy
  • See Flip-Pack Details
  •  
     
     
     
    Model C7-PLATE
    DWG Nbr 700150
    Universal weight for constraining Micro-Coil Springs loaded inside C7-GRAPHITE. Simply insert C7-PLATE into the top of the C7-GRAPHITE "M" series. After completing the reflow procedure, the C7-PLATE is removed and set aside for repeated usage.

    Features
  • Size: 1.75" x 1.75" x 0.50" Thick (44.5x44.5mm x 12.7mm Thick)
  • Material: Graphite
  • Use C7-PLATE with C7-GRAPHITE "M" Series
  • Use or attachment of Micro-coil Springs.
  • 360° Assembly   •   360° Model
  •  
     
    Model C7-TAMP
    DWG Nbr 708003
    C7-TAMP TOOL gently pushes columns into solder paste while loaded in the top graphite plate. Remove the tamping tool before reflowing.

    Features
  • Size: .40" x 0.40" x 0.063" Thick (10x10mm x 1.60mm Thick)
  • Material: Aluminum or Brass
  • Pitch: Choose 1.0mm or 1.27mm
  • Use with C7-GRAPHITE
  • Use to precess columns into solder paste.
  • 360° Model
  •  
     

    Top View
    Holds CCGA
    during planarization process

    Bottom View
    Column Planarizing Side
    COLUMN
    PLANARIZING
    TOOL

    Securely locks the CCGA while columns are safely planarized. Place the CCGA inside of the tool. The internal shim allows columns to slightly protrude outside the brass plate. Hold the brass plate face down on a rotating silicon carbide 240 grit (53um particle) abrasive lapping wheel at 150 RPM. Within seconds all columns are planarized. Final step use a 15um diamond polishing wheel to shine and polish the tips of the columns. Accessory EXTRACTION tool gently removes CCGA after planarizing

    Features PDF
  • CCGA Size: 21mm to 45mm
  • Column Length: See Below
  •  YouTube How to use it.
  •  
     

    Top View
    Alumimum Model with Lid
    or Heat Spreader

    Bottom View
    Aluminum Model with Pads
    Aluminum
    CGA
    MODELS

    Alumimum AL-CG models are 1:1 life size replicas of actual CCGA substrates (without columns). These models are useful for fitness tests for new graphite designs. In case an actual CCGA component is not available for a fitness test, then TopLine can provide aluminum models to the exact size of your CCGA substrate outline. Machined dimples on the bottom side simulate actual diameter pads. Aluminum substrates can be used for training operators without fear of damaging expensive CCGA components.

    Features
  • Size: 19mm to 60mm
  • Ø Pad Dia: Life Size
  • Heat Spreader/Lid: Yes
  •  
     

    Pins lift CCGA from Graphite


    360° Model

    Extraction Tool
    C7-EXTRACT Tool
    LIFTS CCGA
    From Graphite

    Place inverted top graphite over positioning pins to gently lift the CCGA package from the graphite. Select the tool that matches the specific CCGA package. Use for CCGA with columns or micro-coil springs.

    Features
  • CCGA Size: 21mm to 45mm
  • Column Length: All
  • Pitch: All
  • EXTRACTION TOOL
    Lifts CCGA Package
    From Top Graphite
    DWG Number Model Number CCGA
    Size
    Matrix
    Row x Col
    Pitch CCGA Part#
    703259 C7-EXTRACT-472-A 29mm 22x22 1.27mm CCGA472
    703252 C7-EXTRACT-483-A 23mm 22x22 1.0mm CCGA483
    703258 C7-EXTRACT-624-A 32.5mm 25x25 1.27mm CCGA624
    703260 C7-EXTRACT-672-A 35mm 26x26 1.27mm CCGA672
    703261 C7-EXTRACT-717-A 35mm 27x27 1.27mm CCGA717
    703265 C7-EXTRACT-896-A 31mm 30x30 1.0mm CCGA896
    703268 C7-EXTRACT-896-B 31mm 30x30 1.0mm BGA-CGA896
    703269 C7-EXTRACT-1140-A 35mm 34x34 1.0mm CCGA1140
    703270 C7-EXTRACT-1144-A 35mm 34x34 1.0mm CCGA1144
    703272 C7-EXTRACT-1148-B 35mm 34x34 1.0mm BGA-CGA1148
    703275 C7-EXTRACT-1152-A 35mm 34x34 1.0mm CCGA1152
    703276 C7-EXTRACT-1152-B 35mm 34x34 1.0mm BGA-CGA1152
    703280 C7-EXTRACT-1272-A 37.5mm 36x36 1.0mm CCGA1272
    703284 C7-EXTRACT-1509-A 40mm 39x39 1.0mm CCGA1509
    703287 C7-EXTRACT-1657-A 42.5mm 41x41 1.0mm CCGA1657
    703288 C7-EXTRACT-1724-B 42.5mm 42x42 1.0mm BGA-CGA1724
    703289 C7-EXTRACT-1738-B 42.5mm 42x42 1.0mm BGA-CGA1738
    703290 C7-EXTRACT-1751-RU 57mm 44x44 1.27mm CCGA1751
    703292 C7-EXTRACT-1752-A 45mm 45x45 1.0mm CCGA1752
    703293 C7-EXTRACT-1752-B 42.5mm 42x42 1.0mm BGA-CGA1752
    Contact TopLine for Additional Tools
     

    Captures CCGA from Graphite


    360° Model

    C7-POCKET with CCGA



    C7-TOOL Empty
    C7-POCKET Tool
    Captures CCGA
    From Graphite

    Place top graphite (CCGA "Dead Bug" columns pointing up) over the C7-POCKET tool. Place inverted C7-EXTRACT push plate over top of Graphite. Gently push and extract the CCGA package from the graphite plate. The CCGA will be captured by the C7-POCKET tool.

    Features
  • CCGA Size: 21mm to 45mm
  • Column Length: All
  • Pitch: All
  • POCKET TOOL
    Captures and Holds CCGA Package
    After Extracting From Top Graphite
    DWG Number Model Number CCGA
    Size
    Matrix
    Row x Col
    Pitch Pins CCGA Part#
    700723 C7-POCKET-23mm-A 23mm SQ All All All All
    700731 C7-POCKET-31mm-A 31mm SQ All All All All
    700732 C7-POCKET-32.5mm-A 32.5mm SQ All All All All
    700735 C7-POCKET-35mm-A 35mm SQ All All All All
    700737 C7-POCKET-37.5mm-A 37.5mm SQ All All All All
    700742 C7-POCKET-42.5mm-A 42.5mm SQ All All All All
    700745 C7-POCKET-45mm-A 45mm SQ All All All All
    Contact TopLine for Additional Tools
     
    Hardware and Accessories
    DWG Number Description Thread
    ØDiameter
    Length Slot Screw Driver
    704039 Button Head Screw
    SS 8-18 Black
    4-40 0.25" 1/16"
    Hex
    704000
    704051 Cap Screw
    SS 316
    10-32 0.50" 5/32"
    Hex
    704009
    704032 Set Screw
    SS 316
    For Graphite Pin
    4-40 0.125" 3/64"
    Hex
    704003
    702551 Alignment Pin
    SS 318
    Ø 0.25"
    6.35mm
    0.375"
    9.52mm
    - -
    702562 Alignment Pin
    Graphite
    Ø 0.25"
    6.35mm
    0.484"
    12.3mm
    - -
    700003
    700001
    JEDEC TRAY
    JEDEC COVER
    - 1/4" TOP Graphite
    1/4" BASE Graphite
    - -
    700008
    700007
    JEDEC TRAY
    JEDEC COVER
    - 1/4" TOP Graphite
    1/2" BASE Graphite
    - -
     
     
    Model Numbering System
        C7     -     GRAPHITE     -     1152     -     Option    
    Series   Description   Columns   Variations
    Attachment Tool
    Series   •   Description
    C7 = CCGA tool-set






      Tool Type
    NAMEDescription
    GRAPHITE = Full Set Graphite
    BASE = Bottom Graphite
    TOP = Top Graphite
    EXTRACT = Extraction Tool
    STENCIL = Solder Paste Stencil
    SHIM = Riser for LGA/Substrate
    OPTIC = Optical Alignment Reticle
    PLATE = Graphite Insert Weight
    PEG = Metal Positioning Pins
      Columns
    CodeNbr. Pads
    360 = 360 pins
    484 = 484 pins
    624 = 624 pins
    672 = 672 pins
    717 = 717 pins
    896 = 896 pins
    1140 = 1140 pins
    1144 = 1144 pins
    1152 = 1152 pins
    1272 = 1272 pins
    1657 = 1657 pins
    1752 = 1752 pins
    2577 = 2577 pins
    Contact TopLine Other Pins




      SET
    CodeVersion
    A • Version A
    CF • Version CF
    CN • Version CN
    RU • Version RU
    M • Micro-coil
    Other Version Available



    Graphite TOP
    CodePitchØColumn Dia
    E15 • P1.0mm • Ø15mil
    E16 • P1.0mm • Ø16mil
    E18 • P1.0mm • Ø18mil
    E20 • P1.0mm • Ø20mil
    F22 • P1.27mm • Ø22mil


    Graphite Bottom BASE
    Code"Z" LGA Thick
    2.0 = 2.0mm
    2.5 = 2.5mm
    3.0 = 3.0mm
    3.5 = 3.5mm
    4.0 = 4.0mm
    4.5 = 4.5mm
    5.0 = 5.0mm
    5.5 = 5.5mm
    6.0 = 6.0mm
    7.0 = 7.0mm
    Other thicknesses available.
    LGA should seat 0.127mm
    (5mil) max above BASE surface



    Optical Alignment Plate
    CodePitchLGA ØPad Dia
    E20 • P1.0mm • Ø20mil (0.5mm)
    E30 • P1.0mm • Ø30mil (0.8mm)
    F30 • P1.27mm • Ø30mil (0.8mm)
     
     
    Drawing Number System
     
        7         1         42         80    
    Series Pitch or Size Tool Number Version
    C7 Tool-set
    CodeItem Description
    2 = OPTIC (Alignment Reticle)
    3 = BASE (Bottom Graphite)
    5 = TOP (Top Graphite)
    6 = STENCIL (Solder Paste)
    7 = Graphite Set & Accessories
    GRAPHITE SET
    and TOP GRAPHITE
    CodePitch
    1 = 1.0mm  
    2 = 1.27mm
    4 = 0.4mm  
    5 = 0.5mm  
    6 = 0.65mm
    8 = 0.8mm  
    9 = Special 
    0 = Special 









    Bottom Graphite
    BASE
    CodeX/Y Size
    23 = 23x23mm
    25 = 25x25mm
    27 = 27x27mm
    31 = 31x31mm
    32 = 32.5x32.5
    33 = 33x33mm
    35 = 35x35mm
    37 = 37.5x37.5
    40 = 40x40mm
    42 = 42.5x42.5
    45 = 45x45mm
    52 = 52.5x52.5
    Add LGA (Z) Thick
    GRAPHITE SET
    and TOP GRAPHITE
    CodeMatrix
    19 = 19x19
    22 = 22x22
    24 = 24x24
    25 = 25x25
    26 = 26x26
    27 = 27x27
    30 = 30x30
    34 = 34x34
    35 = 35x35
    36 = 36x36
    39 = 39x39
    40 = 40x40
    42 = 42x42
    44 = 44x44



    Bottom Graphite
    BASE
    Code • LGA (Z) Thick
    06 = 0.6mm
    08 = 0.8mm
    10 = 1.0mm
    15 = 1.5mm
    20 = 2.0mm
    25 = 2.5mm
    30 = 3.0mm
    35 = 3.5mm
    40 = 4.0mm
    45 = 4.5mm
    50 = 5.0mm
    60 = 6.0mm
    70 = 7.0mm
    GRAPHITE SET
    and TOP GRAPHITE
    CodeØ Column DiameterVersion
    1# = Ø6 mil •   Ø0.15mm • Cu Wire
    2# = Ø8 mil •   Ø0.20mm • Cu Wire
    3# = Ø10 mil • Ø0.25mm • Cu Wire
    4# = Ø12 mil • Ø0.30mm • Column
    5# = Ø15 mil • Ø0.38mm • Column
    6# = Ø16 mil • Ø0.40mm • Spring
    7# = Ø20 mil • Ø0.50mm • Spring
    8# = Ø20 mil • Ø0.50mm • Column
    9# = Ø22 mil • Ø0.56mm • Column








    Bottom Graphite
    BASE
    CodeVersion
    0 = Standard
    1 = Version 1
    2 = Version 2
    3 = Version 3
    4 = Version 4



    ALIGN Optical Plate
    CodeDescription
    00 = 2.5" SQ Spare Reticle
    01~09 = Set (Recticle+Frame)
    10~99 = Spare Parts
     
    Column Attachment Flow Chart
    Step A - Set up and Solder Paste Stencil Process

    Preparation Tool Model Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7
    A.
    Set-up &
    stencil printing
    C7-BASE
    and
    C7-PALLET
    Attach wrist
    grounding
    strap to
    earth ground
    Place bottom
    graphite
    C7-BASE
    into solder paste
    pallet fixture
    Place LGA
    substrate
    into graphite
    C7-BASE
    Align Stencil
    over pads
    on LGA
    Print Sn63/Pb37
    solder paste
    to LGA pads
    Gently remove
    graphite
    from pallet
    Go to
    Step B
    column
    attach
    Follow normal stencil printing procedures with your own stencil, pallet and stencil printing machine.
    Be sure to remove metal positioning pegs from graphite before stencil printing.
     
     
    Step B - Column Attach Process

    Preparation Tool Model Step 8 Step 9 Step 10 Step 11 Step 12 Step 13 Step 14
    B.
    Column attach
    using Pin-Pack
    pre-loaded
    cassette
    C7-BASE
    C7-TOP
    Positioning Pegs
    Place 3 pegs
    in bottom
    Graphite
    C7-BASE
    Slide
    top graphite
    C7-TOP
    over the pegs
    Place Pin-Pack
    over top graphite
    C7-TOP
    Peel off the tape
    on the Pin-Pack.
    Gently tap the Pin-Pack
    with blunt tool
    The columns will
    gravity feed into
    the top graphite
    TOP
    Remove the
    empty Pin-Pack.
    Throw away
    or recycle
    to TopLine
    Go to
    Step C
    Reflow
    Above are suggested instructions. Actual results might vary.
     
     
    Step C - Reflow Process

    Preparation Tool Model Step 15 Step 16 Step 17 Step 18 Step 19 Step 20 Step 21
    C.
    Reflow substrate
    in graphite
    LGA Substrate
    C7-TOP
    C7-BASE
    Place top
    and bottom
    graphite
    into reflow oven
    Reflow Cool Down Gently remove
    the top graphite
    C7-TOP

    Remove CCGA
    and
    visually inspect
    columns
    and fillets
    Place the CCGA
    in protective
    carrier tray
    Go to
    Step D
    trimming
    & lapping
    solder
    columns.
    For best results, use vapor phase reflow oven. Alternatively, a 12-zone convection oven may be used.
     
     
    Step D - Column Trimming & Lapping Procedures

    Preparation Tool Model Step 22 Step 23 Step 24 Step 25 Step 26 Step 27 Step 28
    D.
    Trim
    columns
    Place CCGA
    into column
    trimming machine
    Cut (trim) columns
    to desired length.
    Example 2.21mm
    0.087" Long
    Remove CCGA
    From trimming machine
    Place CCGA into
    a pin lapping
    machine
    Gentally lap
    ends of
    columns 1~2 mils
    (25~50µm)
    for
    coplanarity
    Final
    packaging
    of CCGA
    in carrier tray
    - -
    Trimming and/or lapping is required for CCGA with Pb90/Sn10 and Pb80/Sn20 copper wrapped solder columns.
    Trimming and lapping is not required for MCS Micro-coil Springs.

    LAPPING AND POLISHING WHEEL
    Also known as Faceting Machine
    Size: 8-inch (Ø200mm) diameter.
    Settings: Rotating Speed 150 RPM.
    Coarse lapping with Silicon Carbide 240 Grit Paper (53um particle)
    Finish polishing with 15um diamond lapping plastic film.
    Above are suggested instructions. Actual results might vary.
     
     
     
    ECCN: EAR99 Export Administration Regulations (EAR)
    HS Code: 8542.90.0000 ELECTRONIC INTEGRATED CIRCUITS AND MICROASSEMBLY PARTS
    ITAR: Micro-coil springs and dummy daisy chain CCGA are not restricted.
     
     
     
    Download Solidworks® e-Drawing viewer to enjoy 360° rotatable models.
    For PC   •   MAC Version
     



    TopLine Corporation
    95 Highway 22 W
    Milledgeville, GA 31061, USA
    Toll Free USA/Canada (800) 776-9888
    International: 1-478-451-5000  •  Fax: 1-478-451-3000
    Email: sales@topline.tv

    ©2017 TopLine. All Rights Reserved.

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