CCGA2640A - Column attachment tool set for ceramic column grid array. Includes Graphite Set, Tamping Tool, Extraction Tool, Planarizing Tool, Ejection Tool, Vacuum Chuck, Alignment Tools, Solder paste stencil printer, and Flip-Pack pre-loaded with solder columns.

	Column Attachment Tool Set CCGA2460A Package

Catalog • Video • Packages • Library • Process • Columns • Stencil • Printer • Tray • Align • Planar • Vacuum • More Tools • Flip-Pack^®

Column Attachment Tools for Solder Columns
About Tool-Kit: TopLine manufactures a complete set of precision tools to attach Solder Columns and Micro-coil Springs to your specific CCGA column grid array package. Our tools hold cylindrical solder columns or micro-coil springs vertically at true 90° during the entire assembly process. Use our tool-kit to columinize a fresh LGA or rework a damaged CCGA for full-use deployment. The tool-kit includes a benchtop graphite set and accessories such as a vacuum chuck, alignment template, insertion tool, extraction tool and solder paste printer for a professional job. Simple column attachment process steps using new Flip-Pack^®

Package Specifications:

Pins: 2460

Pitch: 1.0mm

Size X/Y: 57 x 49mm

Size Z: Substrate With Lid ~5.44mm

Substrate: Ceramic

Column Length: 2.21mm After Planarizing

Column Diameter: Ø0.50mm

Maker: Honeywell

Drawings: CLGA2460A / CCGA2460A

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C7 Series TOOL-KIT REQUIRED ITEMS
Tool	DWG	Model	Description	Image
GRAPHITE SET	715480	C7-TOP-2460-A	Graphite structure with array of holes to match CCGA pads. Holds columns upright. Bottom side has downset to clear solder paste fillets. Top side has receptacle to accept optional Flip-Pack® U.S. Patents D808350 S.
	557540	C7-STAGE-2460-A	Adjustable X/Y stage holds and aligns LGA/CCGA substrate pads. Channels permit optional thermocouples to measure temperature at substrate during reflow. Vacuum center hole prevents substrate from lifting. Patent Pending.
	550000	C7-BASE	Base has ultra-fine threaded adjustment to align the stage in X/Y directions. Includes 3 precision alignment pins. The C7-BASE sits on top of vacuum chuck to secure the substrate in the stage. Patent pending.
VACCUM CHUCK	703100	C7-VACUUM-CHUCK-A	Vacuum chuck holds LGA substrate during Solder Paste Printing. 5/16-inch (8mm) nozzle connects to ≥ 3 CFM vacuum source. The graphite set sits on top of the C7-VACUUM-CHUCK.
TAMPING TOOL	419780	C7-TAMP-2460-A	Array of Titanium (Ti) pins gently pushes solder columns uniformly into solder paste on substrate.
EXTRACTION TOOL	703XXX	C7-EXTRACT-2460-A	Precision dowel pins safely lifts CCGA substrate by 4-corners from the Graphite top plate after reflow.
ALIGNMENT	219700	C7-ALIGN-2460-A	Essential tool for centering and accurate X/Y Theta alignment of LGA in graphite. Includes precision alignment template with aperture allowing annular ring vision of LGA pads while seated in graphite.
PASTE STENCIL	619706 6-mil Set	C7-STENCIL-2460-A	Set of laser cut stainless steel stencils with a choice of apertures for optimizing solder paste volume. Micro-etched stencil surface with nano-coating assures clean solder paste deposits to LGA seated in Graphite Set.
STENCIL PRINTER	700000	C7-PRINTER	Simple to use manual stencil printer for applying solder paste while LGA sits in graphite. Adjustable spring back for clean solder paste deposits. Includes stainless steel stencils and metal doctor blade squeegee.
PLANARIZING	700XXX	C7-PLANAR-2460-A	Securely holds and protects CCGA while planarizing Solder Columns using fine-grit silicon carbide lapping media and diamond polishing film of your selection. Includes precision machined brass plate and two step shims. Not required for Micro-coil springs.
PLANARIZING	702XXX	C7-EJECT-2460-A	Simple to use tool to extract CCGA from Planarizing tool. Gently lifts substrate at 4-corners with precision dowel pins.


Note 1: Consult with TopLine for recommended tools for your application.

C7 Series Tools
RECOMMENDED OPTIONAL ACCESSORIES

Tool	Series	Model	Description	Image
FLIP PACK^®	Filled: 831XXX Empty: 001XXX	Filled with Columns: FP83C2460E20x91A Empty: FP2460A	Flip-Pack^® pre-loaded cassette with Columns or Springs arranged in the correct array for quick assembly. Deposits columns into graphite in one-minute. Optionally re-fillable by customer or by recycling to TopLine. U.S. Patent 9,629,259
INSERT TOOL	700087	C7-INSERT-FP2-87	Provides easy loading of Flip-Pack® into Graphite
TRAY BOX	941XX2	EC1-2460E-2C	Protective Tray Box for safe transport and storage of single CCGA device with columns. ESD safe.


Model Numbering System
C7	-	GRAPHITE	-	1152	-	Option
Series		Description		Columns		Variations
Attachment Tool Series • Description C7 = CCGA tool-set		Tool Type NAME • Description GRAPHITE STAGE BASE TOP VACUUM_CHUCK TAMP EXTRACT STENCIL PRINTER ALIGN PLANAR		Columns Code • Nbr. Pads 143 = 143pins 169 = 169 pins 255 = 255 pins 360 = 360 pins 472 = 472 pins 484 = 484 pins 624 = 624 pins 672 = 672 pins 717 = 717 pins 896 = 896 pins 1140 = 1140 pins 1144 = 1144 pins 1152 = 1152 pins 1272 = 1272 pins 1657 = 1657 pins 1752 = 1752 pins 2577 = 2577 pins Contact TopLine Other Pins		SET Code • Version A • Version A CF • Version CF CN • Version CN RU • Version RU M • Micro-coil Other Version Available


Drawing Number System
7	1	42	80
Series	Pitch or Size	Tool Number	Version
C7 Tool-set Code • Item Description 2 = OPTIC (Alignment Reticle) 3 = Interposer with Columns 4 = Titanium Tamping Tool 5 = Graphite X/Y Stage 6 = STENCIL (Solder Paste) 7 = Graphite Set & Accessories 8 = See Flip Pack 9 = Graphite Top Plate	GRAPHITE SET Code • Pitch 1 = 1.0mm 2 = 1.27mm 4 = 0.4mm 5 = 0.5mm 6 = 0.65mm 8 = 0.8mm 9 = Special 0 = Special GRAPHITE STAGE Code • X/Y Size 21 = 21x21mm 23 = 23x23mm 25 = 25x25mm 27 = 27x27mm 29 = 29x29mm 31 = 31x31mm 32 = 32.5x32.5 33 = 33x33mm 35 = 35x35mm 37 = 37.5x37.5 40 = 40x40mm 42 = 42.5x42.5 45 = 45x45mm 52 = 52.5x52.5	GRAPHITE SET Code • Matrix 19 = 19x19 22 = 22x22 24 = 24x24 25 = 25x25 26 = 26x26 27 = 27x27 30 = 30x30 34 = 34x34 35 = 35x35 36 = 36x36 39 = 39x39 40 = 40x40 42 = 42x42 43 = 43x43 44 = 44x44 Graphite STAGE Code • LGA (Z) Thick 08 = 0.8mm 10 = 1.0mm 15 = 1.5mm 20 = 2.0mm 25 = 2.5mm 30 = 3.0mm 35 = 3.5mm 40 = 4.0mm 45 = 4.5mm 50 = 5.0mm 60 = 6.0mm 70 = 7.0mm	GRAPHITE SET Code • Ø Column Diameter • Version 1# = Ø6 mil • Ø0.15mm • Cu Wire 2# = Ø8 mil • Ø0.20mm • Cu Wire 3# = Ø10 mil • Ø0.25mm • Cu Wire 4# = Ø12 mil • Ø0.30mm • Column 5# = Ø15 mil • Ø0.38mm • Column 6# = Ø16 mil • Ø0.40mm • Spring 7# = Ø20 mil • Ø0.50mm • Spring 8# = Ø20 mil • Ø0.50mm • Column 9# = Ø22 mil • Ø0.56mm • Column TITANIUM TAMPING TOOL Code • Version #0~#9 = Rev A~J GRAPHITE STAGE Code • Version 0~9 = Rev A~J ALIGN Optical Plate Code • Description 00 = 2.5" SQ Spare Reticle 01~09 = Set (Recticle+Frame) 10~99 = Spare Parts



ECCN: EAR99 Export Administration Regulations (EAR)
HS Code: 8542.90.0000 ELECTRONIC INTEGRATED CIRCUITS AND MICROASSEMBLY PARTS
ITAR: Micro-coil springs and dummy daisy chain CCGA are not restricted.

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