Column Attachment Tools
HSBGA458-A Package
 
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Column Attachment Tools for Solder Columns
About Tool-Kit:
TopLine manufactures a complete set of precision tools to attach Solder Columns and Micro-coil Springs to your specific CCGA column grid array package. Our tools hold cylindrical solder columns or micro-coil springs vertically at true 90° during the entire assembly process.

Use our tool-kit to columinize a fresh LGA or rework a damaged CCGA for full-use deployment. The tool-kit includes a benchtop graphite set and accessories such as a vacuum chuck, alignment template, insertion tool, extraction tool and solder paste printer for a professional job.

Simple column attachment process steps using new Flip-Pack®
Package Specifications:
  • Pins: 458
  • Pitch: 1.0mm
  • Size X/Y: 31 x 31mm
  • Size Z: Substrate ~0.56mm / With Mold Cap ~1.73mm
  • Substrate: Ceramic
  • Column Length: 1.50mm After Planarizing
  • Column Diameter: Ø0.25mm
  • Maker: Marvell
  • Drawings: HSBGA458

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    Bottom
    C7 Series TOOL-KIT
    REQUIRED ITEMS
    Tool DWG Model Description Image
    GRAPHITE SET 713030 C7-TOP-458-A Graphite structure with array of holes to match CCGA pads. Holds columns upright. Bottom side has downset to clear solder paste fillets. Top side has receptacle to accept optional Flip-Pack® U.S. Patents D808350 S.
    530061 C7-STAGE-458-A Adjustable X/Y stage holds and aligns LGA/CCGA substrate pads. Channels permit optional thermocouples to measure temperature at substrate during reflow. Vacuum center hole prevents substrate from lifting. Patent Pending.
    550000 C7-BASE Base has ultra-fine threaded adjustment to align the stage in X/Y directions. Includes 3 precision alignment pins. The C7-BASE sits on top of vacuum chuck to secure the substrate in the stage. Patent pending.
    VACCUM CHUCK 703100 C7-VACUUM-CHUCK-A Vacuum chuck holds LGA substrate during Solder Paste Printing. 5/16-inch (8mm) nozzle connects to ≥ 3 CFM vacuum source. The graphite set sits on top of the C7-VACUUM-CHUCK.
    WEIGHT 700150 C7-WEIGHT-A Graphite weight adds pressure on Tamping Tool during reflow.
    TAMPING TOOL 413000 C7-TAMP-458-P Array of Titanium (Ti) pins gently pushes solder columns uniformly into solder paste on substrate.
    EXTRACTION TOOL 703xxx C7-EXTRACT-458-A Precision dowel pins safely lifts CCGA substrate by 4-corners from the Graphite top plate after reflow.
    ALIGNMENT 213000 C7-ALIGN-458-A Essential tool for centering and accurate X/Y Theta alignment of LGA in graphite. Includes precision alignment template with aperture allowing annular ring vision of LGA pads while seated in graphite.
    PASTE STENCIL 613000
    Set
    C7-STENCIL-458-A Set of laser cut stainless steel stencils with a choice of apertures for optimizing solder paste volume. Micro-etched stencil surface with nano-coating assures clean solder paste deposits to LGA seated in Graphite Set.
    STENCIL PRINTER 700000 C7-PRINTER Simple to use manual stencil printer for applying solder paste while LGA sits in graphite. Adjustable spring back for clean solder paste deposits. Includes stainless steel stencils and metal doctor blade squeegee.
    PLANARIZING 700xxx C7-PLANAR-458-A Securely holds and protects CCGA while planarizing Solder Columns using fine-grit silicon carbide lapping media and diamond polishing film of your selection. Includes precision machined brass plate and two step shims. Not required for Micro-coil springs.
    702xxx C7-EJECT-458-A Simple to use tool to extract CCGA from Planarizing tool. Gently lifts substrate at 4-corners with precision dowel pins.
     
    Note 1: Consult with TopLine for recommended tools for your application.
     
     
     
    C7 Series Tools
    RECOMMENDED OPTIONAL ACCESSORIES
    Tool Series Model Description Image
    FLIP PACK® Filled:
    901304

    Empty:
    001304
    Filled with Plain Pb90/Sn10:
    FP90U458E10x70A

    Empty:
    FP458A
    Flip-Pack® pre-loaded cassette with Columns or Springs arranged in the correct array for quick assembly. Deposits columns into graphite in one-minute. Optionally re-fillable by customer or by recycling to TopLine. U.S. Patent 9,629,259
    INSERT TOOL 700060 C7-INSERT-FP2-60 Provides easy loading of Flip-Pack® into Graphite
    TRAY BOX 931301 EC1-458E-1BCP Protective Tray Box for safe transport and storage of single CCGA device with columns. ESD safe.
     
     
     
     
     
    Model Numbering System
        C7     -     GRAPHITE     -     1152     -     Option    
    Series   Description   Columns   Variations
    Attachment Tool
    Series   •   Description
    C7 = CCGA tool-set






      Tool Type
    NAMEDescription
    GRAPHITE
    STAGE
    BASE
    TOP
    VACUUM_CHUCK
    TAMP
    EXTRACT
    STENCIL
    PRINTER
    ALIGN
    PLANAR
      Columns
    CodeNbr. Pads
    143 = 143pins
    169 = 169 pins
    255 = 255 pins
    360 = 360 pins
    472 = 472 pins
    484 = 484 pins
    624 = 624 pins
    672 = 672 pins
    717 = 717 pins
    896 = 896 pins
    1140 = 1140 pins
    1144 = 1144 pins
    1152 = 1152 pins
    1272 = 1272 pins
    1657 = 1657 pins
    1752 = 1752 pins
    2577 = 2577 pins

    Contact TopLine Other Pins




      SET
    CodeVersion
    A • Version A
    CF • Version CF
    CN • Version CN
    RU • Version RU
    M • Micro-coil
    Other Version Available
     
     
    Drawing Number System
     
        7         1         42         80    
    Series Pitch or Size Tool Number Version
    C7 Tool-set
    CodeItem Description
    2 = OPTIC (Alignment Reticle)
    3 = Interposer with Columns
    4 = Titanium Tamping Tool
    5 = Graphite X/Y Stage
    6 = STENCIL (Solder Paste)
    7 = Graphite Set & Accessories
    8 = See Flip Pack
    9 = Graphite Top Plate
    GRAPHITE SET
    CodePitch
    1 = 1.0mm  
    2 = 1.27mm
    4 = 0.4mm  
    5 = 0.5mm  
    6 = 0.65mm
    8 = 0.8mm  
    9 = Special 
    0 = Special 










    GRAPHITE STAGE
    CodeX/Y Size
    21 = 21x21mm
    23 = 23x23mm
    25 = 25x25mm
    27 = 27x27mm
    29 = 29x29mm
    31 = 31x31mm
    32 = 32.5x32.5
    33 = 33x33mm
    35 = 35x35mm
    37 = 37.5x37.5
    40 = 40x40mm
    42 = 42.5x42.5
    45 = 45x45mm
    52 = 52.5x52.5
    GRAPHITE SET
    CodeMatrix
    19 = 19x19
    22 = 22x22
    24 = 24x24
    25 = 25x25
    26 = 26x26
    27 = 27x27
    30 = 30x30
    34 = 34x34
    35 = 35x35
    36 = 36x36
    39 = 39x39
    40 = 40x40
    42 = 42x42
    43 = 43x43
    44 = 44x44



    Graphite STAGE
    Code • LGA (Z) Thick
    08 = 0.8mm
    10 = 1.0mm
    15 = 1.5mm
    20 = 2.0mm
    25 = 2.5mm
    30 = 3.0mm
    35 = 3.5mm
    40 = 4.0mm
    45 = 4.5mm
    50 = 5.0mm
    60 = 6.0mm
    70 = 7.0mm
    GRAPHITE SET
    CodeØ Column DiameterVersion
    1# = Ø6 mil •   Ø0.15mm • Cu Wire
    2# = Ø8 mil •   Ø0.20mm • Cu Wire
    3# = Ø10 mil • Ø0.25mm • Cu Wire
    4# = Ø12 mil • Ø0.30mm • Column
    5# = Ø15 mil • Ø0.38mm • Column
    6# = Ø16 mil • Ø0.40mm • Spring
    7# = Ø20 mil • Ø0.50mm • Spring
    8# = Ø20 mil • Ø0.50mm • Column
    9# = Ø22 mil • Ø0.56mm • Column



    TITANIUM TAMPING TOOL
    CodeVersion
    #0~#9 = Rev A~J



    GRAPHITE STAGE
    CodeVersion
    0~9 = Rev A~J



    ALIGN Optical Plate
    CodeDescription
    00 = 2.5" SQ Spare Reticle
    01~09 = Set (Recticle+Frame)
    10~99 = Spare Parts
     
     
     
    ECCN: EAR99 Export Administration Regulations (EAR)
    HS Code: 8542.90.0000 ELECTRONIC INTEGRATED CIRCUITS AND MICROASSEMBLY PARTS
    ITAR: Micro-coil springs and dummy daisy chain CCGA are not restricted.
     
     
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    TopLine Corporation
    95 Highway 22 W
    Milledgeville, GA 31061, USA
    Toll Free USA/Canada (800) 776-9888
    International: 1-478-451-5000  •  Fax: 1-478-451-3000
    Email: sales@topline.tv

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